E.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine
International Scientific-Technical and Production Journal
June–July / 2014
Nos. 6–7
Published since 2000
English translation of the monthly «Avtomaticheskaya Svarka» (Automatic Welding) journal published in Russian since 1948
Editor-in-Chief B.E.Paton
EDITORIAL BOARD
Yu.S. Borisov,
B.V. Khitrovskaya (
Yu.N. Lankin, V.N. Lipodaev (
L.M. Lobanov, A.A. Mazur,
O.K. Nazarenko, I.K. Pokhodnya,
V.D. Poznyakov, I.A. Ryabtsev,
K.A. Yushchenko,
A.T. Zelnichenko (
(
INTERNATIONAL EDITORIAL
COUNCIL
N.P. Alyoshin
N.E. Bauman MSTU, Moscow, Russia
V.G. Fartushny
Welding Society of Ukraine, Kiev, Ukraine
Guan Qiao
Beijing Aeronautical Institute, China
V.I. Lysak
Volgograd State Technical University, Russia
B.E. Paton
PWI, Kiev, Ukraine
Ya. Pilarczyk
Weiding Institute, Gliwice, Poland
U. Reisgen
Welding and Joining Institute, Aachen, Germany
O.I. Steklov
Welding Society, Moscow, Russia
G.A. Turichin
St.-Petersburg State Polytechn. Univ., Russia
M. Zinigrad
College of Judea & Samaria, Ariel, Israel
A.S. Zubchenko
E.O. Paton Electric Welding Institute
of the NAS of Ukraine,
OKB «Gidropress», Podolsk, Russia
Founders
International Association «Welding»
Publisher
International Association «Welding»
A.A. Fomin, O.S. Kurochko,
I.N. Kutianova
N.A. Dmitrieva
D.I. Sereda, T.Yu. Snegiryova
Address
E.O. Paton Electric Welding Institute,
International Association «Welding»
11, Bozhenko Str., 03680, Kyiv, Ukraine
Tel.: (38044) 200 60 16, 200 82 77
Fax: (38044) 200 82 77, 200 81 45
E-mail: journal@paton.kiev.ua
www.patonpublishinghouse.com
State Registration Certificate
KV 4790 of 09.01.2001
ISSN 0957-798X
Subscriptions
$348, 12 issues per year,
air postage and packaging included.
Back issues available.
This publication and each of the articles contained
herein are protected by copyright.
Permission to reproduce material contained in this
journal must be obtained in writing from the
Publisher.
All rights reserved.
© PWI, International Association «Welding», 2014
)
)
),
V.F. Khorunov, V.V. Knysh, I.V. Krivtsun,
S.I. Kuchuk-Yatsenko (
),
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Editorial Board Includes PWI Scientists
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Translators
Editorn galle
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Стр.1
CONTENTS
PROCESSES OF ARC WELDING. METALLURGY. MARKETS
. and
. Ensuring integrity of welded structures and constructions
at their long-term service with application of renovation technologies ..................................................... 4
. and
.
Investigation of cracking susceptibility of austenitic material using PVR-test procedure ........................... 10
. and
. Application of shielding gases in welding production
(Review) ............................................................................................................................................... 14
. and
. Effect of
structural factors on mechanical properties and crack resistance of welded joints of metals, alloys and
composite materials .............................................................................................................................. 22
. and
. Peculiarities of degradation of metal of welded joints of steam pipelines of
heat power plants ................................................................................................................................. 29
. and
. and
. Interaction of hydrogen with deformed metal .................. 31
. Effect of scandium-containing wire on structure
and properties of joints of aluminum-lithium alloys produced by argon-arc welding ................................. 35
. Underwater welding and cutting in CIS countries ......................................................... 40
. and
. Market of welding consumables
in Ukraine ............................................................................................................................................. 46
CONSUMABLES FOR MECHANIZED METHODS OF WELDING
. Physical-metallurgical and welding-technological properties of gas-shielded flux-cored
wires for welding of structural steels ...................................................................................................... 53
. Application of flux-cored wires for welding in industry ............................................................. 57
. and
. Role of welding flux in formation of weld metal
during arc welding of high-strength low-alloy steels ............................................................................... 62
. Tungsten carbide based cladding materials ......................................................................... 66
. Flux-cored strips for wear-resistant surfacing ................................................................ 72
. and
. Investigation of influence of
microalloying with titanium and boron of weld metal on its mechanical properties in underwater
welding ................................................................................................................................................. 76
. and
. Effectiveness of application of
new consumables in welding and surfacing of copper and its alloys (Review) .......................................... 80
. Evaluation of suitability of welding wire of Sv-10GN1MA type produced by ESAB for
manufacturing NPP equipment .............................................................................................................. 84
. and
. Flux for electric arc surfacing providing
high-temperature removal of slag coating .............................................................................................. 87
. and
. New
capabilities of the oldest enterprise on production of welding fluxes ....................................................... 92
. and
. Flux-cored wires for surfacing of steel hot mill rolls .............................. 95
. Discrete filler materials for surfacing in current-conducting mould .................................... 97
. Manufacturing defects in welding consumables influencing the quality of welded joints .......... 103
. and
. Restoration and strengthening
surfacing of parts of die equipment ...................................................................................................... 107
. Selection of shielding gas for mechanized arc welding of dissimilar steels ............................ 110
. and
. Influence of active gas content and disperse filler continuity on the
process of bead formation in microplasma powder surfacing of nickel superalloys ................................. 115
Pest
Steklov O.I., Antonov A.A
Yushchenko K.A., Savchenko V.S., Chervyak
Markashova L.I., Poznyakov V.D.,
Sevostianov S.P
Ga
l
Paton B.E., Rimsky S.T
i
nich V.I
Dmitrik V.V
ov N.O., Zvyagintseva A.V., Monko G.G
Berdnikova E.N., Gajvoronsky A.A
Markashova L.I., Kushnaryova O.S
Paltsevich A.P., Sinyuk V.S
Bartash S.N
Kononenko V.Ya
Ignatenko A.V
ov V.A
Alekseenko T.A
Alekseenko I.I
Mazur A.A., Pustovojt S.V., Petruk V.S
Shlepakov V.N
Rosert
Brovchenko N
.
S
Golovko V.V., Stepanyuk S.N
R
Zhudra A.P
Voronchuk A.P
Maksimov S.Yu., Machulyak V.V., Sheremeta A.V
Ermolenko D.Yu
Livshits I.M
Goncharenko E.I
Lukianchenko E.P
Ilyushenko V.M., Anoshin V.A., Majdanchuk T.B Ryabtsev I.A
Strelenko N.M., Zhdanov L.A
Zalevsky A.V., Galinich V.I., Goncha
iev I.A
Kondra
t
Kuskov Yu.M
Turyk E.V
Kirichenko O.P
Solomka E.A., Lobanov A.I., Orlov L.N., Golyakevich A.A
Yushchenko K.A
Goncharov I.A
rov I.A., Osipov N.Ya., Netyaga V.I
Ya
Elagin V.P
rovit
s
yn A.V
Khilko A.V
Стр.2
Royanov V.A
Pereplyotchikov E.F
Kostin A.M., Butenko A.Yu
Bobikov V.I
Yushchenko K.A., Bulat A.V., Kakhovsky
Zakharov L.S., Gavrik A.R
Olejnik Yu.V
Yushchenko K.A., Kakhovsky Yu.N., Bulat A.V., Moro
Makarenko N.A
Kvasnitsky V.V
Lipodaev V.N
Vlasov A.F
Levchenko O.G., Malakhov A.T
Protsenko N.A
N.Yu., Samojlenko V.I., Maksimov S.Yu
zova R.I., Zvyagintseva A.V., Samojlenko V.I
Grigorenko S.G
Gubenya I.P., Yavdoshchin I.R., Stepanyuk S.N
Kushchy A.M
Arlamov A.Yu
Marchenko A.E
Majdanchuk T.B
P
Demetskaya A.V
Skorina N.V
Marchenko A.E
a
Gnatenko M.F., Voroshilo V.S
lievskaya E.A
Sidlin Z.A
Suchok A.D
. and
. Application of pulse atomizing jet in electric arc metallizing ..................... 124
. Development of high-vanadium alloy for plasma-powder surfacing of knives for
cutting of non-metallic materials ........................................................................................................... 128
. and
. Materials for strengthening of gas turbine blades .......... 132
CONSUMABLES FOR MANUAL ARC WELDING
. and
. and
.
Investigation of composition and structure of weld metal of Kh20N9G2B type made in wet underwater
welding ................................................................................................................................................ 135
. Electrodes for welding of dissimilar chromium martensitic
and chromium-nickel austenitic steels ................................................................................................... 139
. and
. Investigation of transition zone of low-carbon steel joint with high-alloyed Cr—Ni deposited
metal ................................................................................................................................................... 143
.,
. and
. Heating and melting of electrodes with exothermic
mixture in coating ................................................................................................................................. 147
. and
. Ultraviolet radiation in manual arc welding using
covered electrodes .............................................................................................................................. 151
. and
. Towards the problem of dispersity
and morphology of particles in welding aerosols ................................................................................... 155
. Status of normative base, certification and attestation of welding consumables
in Ukraine ............................................................................................................................................ 159
TECHNOLOGIES, EQUIPMENT AND CONTROL IN CONSUMABLES PRODUCTION
. Effect of charge grain composition on rheological characteristics on rheological
characteristics of compounds for low-hydrogen electrodes ................................................................... 163
. and
. Improvement of adaptability to fabrication and welding properties of
electrodes for tin bronze welding and surfacing .................................................................................... 172
. Thickness difference of electrode coatings caused by elastic turbulence of electrode
compounds under condition of nonisothermal pressure flow .................................................................. 177
. and
. and
. State of raw material base of electrode production ............................... 190
. Directions of improvement of equipment and
technology for electrode manufacture ................................................................................................... 194
Стр.3